KAIZEN FOR THE SHOP FLOOR

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Kaizen For The Shop Floor

Author : Productivity Press Development Team
ISBN : 1563272725
Genre : Business & Economics
File Size : 77.49 MB
Format : PDF, ePub, Docs
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Kaizen, which simply means continuous improvement, is the foundation of all lean production improvements. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes you through the critical steps in conducting a very effective kaizen event - one that is well-planned, well-implemented, and well-followed-up. As the newest addition to the Shingo Prize-Winning Shopfloor Series, Kaizen for the Shopfloor distils the complexities of jumpstarting lean processes into an easily accessible format for the frontline employees who make lean possible.
Category: Business & Economics

Kaizen For The Shopfloor Learning Package

Author : Jeffrey K. Liker
ISBN : 1563272830
Genre : Business & Economics
File Size : 22.38 MB
Format : PDF
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Productivity's new Kaizen Learning Package provides the information and techniques you need to prepare for and conduct a successful Kaizen event. Clear, concise text and explanatory graphics are used to discuss how to: Form and train a kaizen team. Gain support for a kaizen event. Use an Area Selection Matrix to choose where to hold a kaizen event. Focus an event by selecting the most appropriate problem for improvement. Prepare a kaizen area. Report, communicate, and sustain kaizen results. The kaizen learning package includes the following: Leader's Guide; 5 copies ofKaizen for the Shopfloor; one laminated job aid, Steps for Conducting a Kaizen Event; one copy of the Jeffrey K Liker's classic book,Becoming Lean: Inside Stories of U.S. Manufactures; and additional presentation materials on a CD.
Category: Business & Economics

Kaizen Workshops For Lean Healthcare

Author : Thomas L. Jackson
ISBN : 9781439841556
Genre : Medical
File Size : 55.5 MB
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Part of the Lean Tools for Healthcare series, this user-friendly book will help to improve your understanding of kaizen. It describes exactly what a kaizen event is and details all the phases necessary for implementing continuous improvement practices in your healthcare organization. Kaizen Workshops for Lean Healthcare walks you through the steps of conducting an effective kaizen workshop—one that is well planned, well implemented, and well monitored. The information is presented in an easy-to-assimilate format. Numerous illustrations reinforce the text and margin assists call your attention to key terms, healthcare examples, and how-to steps. Throughout the book, you will be asked to reflect on questions that will help you apply the concepts and techniques in your own workplace. Defining the key concepts and elements of the "production" of healthcare services, the text delineates the differences between healthcare processes and the individual cycles of work that those processes link together. It also: Provides foundational information on kaizen and kaizen workshops—defining the key roles for success Explains exactly how to plan and prepare Presents examples of how to present workshop results and how to follow up Includes a concise summary of kaizen workshop steps Supplies a list of additional resources for learning more about the different kinds of improvement methodologies you might want to implement in your kaizen workshops If your healthcare organization fully applies the steps detailed in this book, it will gain much more than the knowledge of how to conduct a workshop. Through kaizen, you will empower your employees to make positive change a reality. And incrementally, kaizen workshops will become more than isolated events—they will become the way all work is done in your organization.
Category: Medical

The Kaizen Blitz

Author : Anthony C. Laraia
ISBN : 0471246484
Genre : Business & Economics
File Size : 75.76 MB
Format : PDF, ePub
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When was the last time your company improved productivity from 20 percent to 60 percent-in only four days? Or cut inventory by 50 percent in the same amount of time? Remarkable results like these were delivered by teams of employees and those who participated in the Association for Manufacturing Excellence Kaizen BlitzSM events. Using the Kaizen Blitz, employees learned how to work as a team to tackle problems from the shop floor and, most importantly, how to solve them quickly. That's what The Kaizen Blitz can teach you. Simply translated as "continuous improvement," kaizen is a highly focused process aimed at producing incremental performance improvements in narrowly targeted areas. The Kaizen Blitz is a powerful technique that delivers breakthrough improvements throughout an organization-fast. This book will show you how the Kaizen Blitz works and how to bring the extraordinary benefits of this approach to your company. Coauthored by executives of the AME, the book provides a frank discussion of what kaizen will and won't do, the preparation necessary, obstacles to be wary of, and the results you can expect. The Kaizen Blitz involves everyone across an organization-managers and workers alike. 44t is a low-cost, hands-on process, where all team members are equal and everyone gets their hands dirty. This thorough guide explains how your company can put together your own Kaizen Blitz teams to rapidly develop, test, and refine solutions to problems, leaving a new process in place in just a few days. It outlines how employees can work side by side to implement the best of their ideas for reaching common business goals, such as inventory reduction, capacity expansion, cost reduction, and leveraging capital investments. You will discover how the application of a few simple tools in a straightforward, common-sense approach can bring about real and profound change, provided that management is fully committed and ready to lead the process. In addition, the authors of this important book: * Help you determine whether your organization is ready to attempt the Kaizen Blitz * Outline what you need for an initial Kaizen Blitz project-and what to avoid * Explain why software package-driven process change has limitations * Cite results and applications in top U.S. manufacturers. If you are committed to adopting lean manufacturing; if you want an effective tool to address specific problems in your company; if you need radical change to happen now, The Kaizen Blitz will deliver beyond your highest expectations. The Association for Manufacturing Excellence has pioneered a powerful version of kaizen-a process for achieving continuous improvement in an organization-called the Kaizen Blitz.SM This book will show you how to use this remarkable tool to deliver breakthrough improvements in your company in areas like productivity, inventory reduction, capacity expansion, and much more. You'll learn how to assemble a kaizen team that will determine solutions to your company's specific problems by designing new systems, correcting mistakes quickly and moving on, running and refining procedures, and ultimately demonstrating a new process in place in just a few days. You'll also read about top U.S. manufacturers who have successfully used the Kaizen Blitz to bring about radical, positive change. If your company is ready to achieve dramatic results by implementing new processes-not just proposed, but in place and functioning-in a matter of days, the Kaizen Blitz is the way to make it happen.
Category: Business & Economics

Implementing A Mixed Model Kanban System

Author : James Vatalaro
ISBN : 1563272865
Genre : Business & Economics
File Size : 76.42 MB
Format : PDF, Mobi
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When describing kanban implementation most information resources merely reference it without explaining it in technical terms or providing implementation details. Authors James Vatalaro and Robert Taylor address the need for kanban implementation guidance in Implementing a Mixed Model Kanban System: The Lean Replenishment Technique for Pull Production. Implementing a Mixed Model Kanban System is a comprehensive and in-depth guide to implementing a kanban within the value stream. Its plain-language approach provides step-by-step coverage and guidance of the implementation, metrics, and dynamics of an effective kanban system based on proven reliable methods honed through years of implementation experience within manufacturing and non-manufacturing environments. By focusing on a case study of a manufacturing company trying to create and maintain continuous flow in their value stream. Vatalaro and Taylor show the reader how to construct their own kanban process, from beginning to end. This book carefully identifies and explains each of the components of a kanban system within the context of pull production. The authors' common sense approach makes this book an excellent "on the floor" resource for all levels of "lean learners." In addition, a CD-ROM is included, containing the spreadsheets and forms discussed in the text.
Category: Business & Economics

Pull Production For The Shopfloor

Author : Productivity Press Development Team
ISBN : 9781466530300
Genre : Business & Economics
File Size : 83.91 MB
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In a "pull" production system, the final process pulls needed parts from the previous process, which pulls from the process before it, and so on, as determined by customer demand. This allows you to operate without preset schedules and avoid unnecessary costs, wastes, and delays on the manufacturing floor. Pull Production for the Shopfloor introduces production teams and managers to basic pull production concepts, enabling them to begin understanding, planning, and implementing this lean tool. Use this book to get everyone on board to reduce work in process inventory, lead-time, and other profit-draining expenses. This book will enable plant managers to explain and thereby get support the support they need from higher management for their pull implementation efforts. In this book you will learn about: Key concepts and applications of pull production The five steps to implementing a pull production system Production leveling Line balancing Managing pull production with kanban One-piece flow production Linking your suppliers to your pull production system Productivity's Shopfloor Series books offer a simple, cost-effective approach for building basic knowledge about key manufacturing improvement topics. Like all our Shopfloor Series books, Pull Production for the Shopfloor includes innovative instructional features that are the signature of the Shopfloor Series. The goal: to place powerful and proven improvement tools such as pull production techniques in the hands of your entire workforce. Key learning features include: Well-organized, and easy-to-assimilate learning Chapter overviews and summaries Questions throughout each chapter to help you apply the learning to your own workplace Drawings and illustrations Margin icons that flag definitions, main points, and other highlights
Category: Business & Economics

Progressive Kaizen

Author : John W. Davis
ISBN : 9781439884638
Genre : Business & Economics
File Size : 38.77 MB
Format : PDF, Docs
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All Kaizen is not one and the same. There are four distinctly different types, each with its own purpose and results. Companies that understand these differences harness Kaizen’s ultimate power and influence and achieve amazing success in a global manufacturing environment. Companies must, however, restructure the major objectives of certain key players in the process and institute various management initiatives that drive Kaizen down to an individual job level. Written by recognized Lean Manufacturing professional John Davis, Progressive Kaizen: The Key to Gaining a Global Competitive Advantage explains the four distinct types of Kaizen and the particular purpose of each. Davis clearly elucidates how to exploit Kaizen events and points out why and how Kaizen should be used as a prominent strategy in implementing Lean. This includes developing a structured plan for Kaizen and giving strong consideration to the insertion of a Waste Reduction Activity Process (WRAP), which provides employee incentives for implemented improvements at an individual job level. It outlines how to conduct each type of Kaizen event, who to involve, and what the results should be. Although the benefits of Lean Manufacturing and the tools of the Toyota Production System have been documented many times, a need exists to understand how to put it all together and fully implement the process in the most effective and least disruptive manner. Progressive Kaizen spells out how to get the utmost from the process of Kaizen and make it a formidable competitive weapon.
Category: Business & Economics

Genba Kanri

Author : Edward Handyside
ISBN : 0566078988
Genre : Business & Economics
File Size : 71.23 MB
Format : PDF, Kindle
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An explanation of the disciplines of Genba Kanri. The book looks at management practices required for GK disciplines to function and aims to show how, by connecting "people" concerns with the operational aspects of manufacturing, GK can improve management and productivity.
Category: Business & Economics