LEAN PRODUCTION FOR THE SMALL COMPANY

Download Lean Production For The Small Company ebook PDF or Read Online books in PDF, EPUB, and Mobi Format. Click Download or Read Online button to LEAN PRODUCTION FOR THE SMALL COMPANY book pdf for free now.

Lean Production For The Small Company

Author : Mike Elbert
ISBN : 9781466575851
Genre : Business & Economics
File Size : 71.32 MB
Format : PDF, ePub, Mobi
Download : 428
Read : 305

A hands-on guide to adapting Lean principles and the Toyota Production System to high-mix/low-volume environments, Lean Production for the Small Company uses charts, pictures, and easy-to-understand language to describe the methods needed to improve processes and eliminate waste. It walks readers through the correct order of implementation and describes problems and pitfalls along with time-tested solutions. Explaining how to incorporate existing systems into a Lean strategy, the book starts with the fundamentals and builds on them to describe the full range of tools and processes needed to implement Lean. It outlines how to design factories for Lean manufacturing and demonstrates how to remove variations within business and manufacturing processes to achieve a smooth continuous flow of product that delivers your product on time to customers. The tools, methods, and ideals discussed are applicable in any industry and all parts of your business—from manufacturing and sales to human resources. The text unveils new methods and tools that can help you reduce inventory, improve inventory turns, and facilitate raw material flow through the factory. It details how to use customer order demands to schedule the production floor, rather than using estimated production schedules. It also considers the accounting process and explains how to improve your cash-to-cash cycle time. Drawing on the author’s decades of experience transforming high-mix plants to Lean, the text brings together coverage of the tools and processes that have made Toyota so successful. All the chapters in this book, when implemented, will result in a culture change that will transform your company into a learning organization that continuously eliminates waste and improves its processes.
Category: Business & Economics

Lean Manufacturing For The Small Shop Second Edition

Author : Gary Conner
ISBN : 9780872638587
Genre : Business & Economics
File Size : 78.52 MB
Format : PDF, ePub, Mobi
Download : 534
Read : 705

A how-to guide to shortening delivery times, eliminating waste, improving quality, and reducing costs. It describes not only what to do, but includes many tools useful to the reader describing how to do it. It explores tools including kaizen, value stream mapping, takt time, determining optimum lot sizes, setup reduction and problem solving.
Category: Business & Economics

Lean Production For Competitive Advantage

Author : John Nicholas
ISBN : 9781498780919
Genre : Business & Economics
File Size : 31.73 MB
Format : PDF
Download : 372
Read : 932

The second edition will include four new topics that fully address the scope of Lean: Hoshin Kanri (HK), Managing for Daily Improvement (MDI), Production Preparation Process (3P), and Lean in project management (especially for projects in product development). HK is a management planning process that evolved in Japan concurrent with Lean and early adopters employed it. MDI addresses the 5th S (sustain) in the 5S process. Together, HK and MDI answer questions such as: How is Lean tied to strategic planning? What is the role of management in Lean? How are daily improvements tied to organizational goals? and How are improvements sustained? The two topics address Lean as a "culture."
Category: Business & Economics

Grow Your Factory Grow Your Profits

Author : Timothy McLean
ISBN : 9781482255850
Genre : Business & Economics
File Size : 73.68 MB
Format : PDF, Docs
Download : 329
Read : 439

When I was first given the job of managing a small plastics factory back in 1989, I quickly realized that most of the books and teaching on Lean Manufacturing were designed for big companies and were not relevant to my factory. —Tim Mclean The last 25 years has seen Tim lead and assist over 100 small to medium-sized enterprise (SME) manufacturing operations. This experience has now been condensed in to Grow Your Factory, Grow your Profits: Lean for Small and Medium-Sized Manufacturing Enterprises, a start-to-finish guide on how to run a successful small and medium-sized manufacturing operation. The book presents case studies, practical examples, illustrations, charts, and pictures from real SME manufacturers to provide straightforward solutions to the issues facing every growing manufacturing business. In the book, Tim McLean explains: How to recruit the right people and design the right organization How to empower those people to take accountability and free yourself up from day to day "fire fighting" How to develop a Lean Plant Layout that will maximize productivity and optimize the use of space How to manage materials in order to slash inventory and shortages How to schedule production in order to cut lead times, cut inventory, and delight customers How to get started on a Lean transformation when you lack the resources of a big company The book details how SMEs differ from large organizations and why the approach to improvement must also be different. Covering the complete life cycle of small and medium-sized manufacturers, the book addresses a different SME manufacturing issue in each chapter. This enables readers to tackle issues at their own pace and in their own order of priority. Grow Your Factory, Grow Your Profits is essential reading for owners, managers, and operational leaders in the 90 percent of manufacturing enterprises that are small or medium sized.
Category: Business & Economics

Speed To Market

Author : Vincent Bozzone
ISBN : 0814426603
Genre : Business & Economics
File Size : 47.12 MB
Format : PDF, ePub, Mobi
Download : 765
Read : 878

Lean manufacturing is the single most effective way to increase sales, cut costs, improve margins, and secure the future of a business. The problem is that the principles and philosophies of lean manufacturing are geared strictly to mass production operations and can be ineffective, even detrimental, for smaller job shops and make-to-order businesses. Now, Speed to Market delivers a proven approach for smaller suppliers who want to successfully cut their lead time and trigger profitable growth. Completely updated and expanded, the book explains how to: * Apply the principles of pull, flow, and the elimination of waste to every area of the company, at every stage from quotes to cash* Implement a continuous improvement process while sidestepping the typical implementation pitfalls* Ease scheduling problems* Improve performance and profitability using the book's practical concepts, process analysis tools, and perspective-enhancing techniques and much more
Category: Business & Economics

Mr Lean Buys And Transforms A Manufacturing Company

Author : Greg Lane
ISBN : 9781439815175
Genre : Business & Economics
File Size : 57.27 MB
Format : PDF, ePub
Download : 764
Read : 1064

This is the true story of how, armed with only Lean improvement methodologies, a specially trained Toyota Lean expert purchased a business he knew nothing about, applied Lean techniques, and succeeded in doubling sales and increasing profitability, before he finally sold the thriving business. With humility and humor, the author recounts his successes and failures, introduces his key employees and their struggles with change, and provides motivation and simple ideas for all readers looking to improve their businesses. He captures key points highlighted in text boxes and includes illustrative photos and examples of Lean tools at work. This story dispels the fallacy that Lean management does not achieve excellent results in high variation companies and job shops. Toyota’s OSKKK methodology is introduced to understand processes and guide a Lean transformation on the shop floor and in the office.
Category: Business & Economics

Lean Production

Author : John R. Black
ISBN : 0831133511
Genre : Business & Economics
File Size : 72.50 MB
Format : PDF, ePub, Docs
Download : 860
Read : 1067

The concept of lean production is not new, but the challenges of dramatic change management often stymie business leaders trying to put lean operations into place. This volume offers a roadmap for putting into place the strategy and tactics managers need to make lean work and move their organizations towards a world-class production system
Category: Business & Economics

How To Implement Lean Manufacturing

Author : Lonnie Wilson
ISBN : 9780071625081
Genre : Technology & Engineering
File Size : 75.60 MB
Format : PDF, Docs
Download : 513
Read : 1232

A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing
Category: Technology & Engineering

Lean Manufacturing That Works

Author : Bill Carreira
ISBN : 0814428541
Genre : Business & Economics
File Size : 43.85 MB
Format : PDF, Mobi
Download : 843
Read : 874

If your manufacturing organization is slow and inefficient, it's time to slim down. Here's a proven "weight loss" plan.
Category: Business & Economics

Lean Manufacturing For The Small Shop Second Edition

Author : Gary Conner
ISBN : 9780872638587
Genre : Business & Economics
File Size : 39.15 MB
Format : PDF, ePub
Download : 783
Read : 648

A how-to guide to shortening delivery times, eliminating waste, improving quality, and reducing costs. It describes not only what to do, but includes many tools useful to the reader describing how to do it. It explores tools including kaizen, value stream mapping, takt time, determining optimum lot sizes, setup reduction and problem solving.
Category: Business & Economics