5S FOR OPERATORS 5 PILLARS OF THE VISUAL WORKPLACE FOR YOUR ORGANIZATION

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5s For Operators

Author : Hiroyuki Hirano
ISBN : 1563271230
Genre : Business & Economics
File Size : 78.47 MB
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Getting started - Introduction and overview - The first pillar : sort - The second pillar : set in order - The third pillar : shine - The fourth pillar : standardize - The fifth pillar : sustain - Reflections and conclusions.
Category: Business & Economics

5 Pillars Of The Visual Workplace

Author : Hiroyuki Hirano
ISBN : 1563270471
Genre : Business & Economics
File Size : 66.29 MB
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Filled with numerous case studies, hundreds of graphic illustrations, and training materials, the text is designed to improve efficiency, strengthen maintenance, and provide continuous improvement in all facets of a company.
Category: Business & Economics

Grow Your Factory Grow Your Profits

Author : Timothy McLean
ISBN : 9781482255850
Genre : Business & Economics
File Size : 64.60 MB
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When I was first given the job of managing a small plastics factory back in 1989, I quickly realized that most of the books and teaching on Lean Manufacturing were designed for big companies and were not relevant to my factory. —Tim Mclean The last 25 years has seen Tim lead and assist over 100 small to medium-sized enterprise (SME) manufacturing operations. This experience has now been condensed in to Grow Your Factory, Grow your Profits: Lean for Small and Medium-Sized Manufacturing Enterprises, a start-to-finish guide on how to run a successful small and medium-sized manufacturing operation. The book presents case studies, practical examples, illustrations, charts, and pictures from real SME manufacturers to provide straightforward solutions to the issues facing every growing manufacturing business. In the book, Tim McLean explains: How to recruit the right people and design the right organization How to empower those people to take accountability and free yourself up from day to day "fire fighting" How to develop a Lean Plant Layout that will maximize productivity and optimize the use of space How to manage materials in order to slash inventory and shortages How to schedule production in order to cut lead times, cut inventory, and delight customers How to get started on a Lean transformation when you lack the resources of a big company The book details how SMEs differ from large organizations and why the approach to improvement must also be different. Covering the complete life cycle of small and medium-sized manufacturers, the book addresses a different SME manufacturing issue in each chapter. This enables readers to tackle issues at their own pace and in their own order of priority. Grow Your Factory, Grow Your Profits is essential reading for owners, managers, and operational leaders in the 90 percent of manufacturing enterprises that are small or medium sized.
Category: Business & Economics

The Lean Farm

Author : Ben Hartman
ISBN : 9781603585934
Genre : Technology & Engineering
File Size : 66.30 MB
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A practical, systems-based approach for a more sustainable farming operation To many people today, using the words “factory” and “farm” in the same sentence is nothing short of sacrilege. In many cases, though, the same sound business practices apply whether you are producing cars or carrots. Author Ben Hartman and other young farmers are increasingly finding that incorporating the best new ideas from business into their farming can drastically cut their wastes and increase their profits, making their farms more environmentally and economically sustainable. By explaining the lean system for identifying and eliminating waste and introducing efficiency in every aspect of the farm operation, The Lean Farm makes the case that small-scale farming can be an attractive career option for young people who are interested in growing food for their community. Working smarter, not harder, also prevents the kind of burnout that start-up farmers often encounter in the face of long, hard, backbreaking labor. Lean principles grew out of the Japanese automotive industry, but they are now being followed on progressive farms around the world. Using examples from his own family’s one-acre community-supported farm in Indiana, Hartman clearly instructs other small farmers in how to incorporate lean practices in each step of their production chain, from starting a farm and harvesting crops to training employees and selling goods. While the intended audience for this book is small-scale farmers who are part of the growing local food movement, Hartman’s prescriptions for high-value, low-cost production apply to farms and businesses of almost any size or scale that hope to harness the power of lean in their production processes.
Category: Technology & Engineering

The Lean Expert

Author : Joseph Niederstadt
ISBN : 9781482253665
Genre : Business & Economics
File Size : 84.51 MB
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The Lean Expert: Educating and Elevating Lean Practitioners Throughout Your Organization outlines a method that can help organizations engage associates and empower them to achieve "expert status" in the nine core principles of Lean. By implementing the Lean Discipline Expert process detailed in the book, companies will demonstrate to their associates that they believe they are the organization’s greatest assets, while empowering them to make lasting improvements to the organization. The book provides a robust and proven process for creating a Lean culture. It outlines a method, with defined steps, for the development of Lean Discipline Resource People that will help associates achieve "expert status" in the core Lean principles of 5S–Visual Management, Value Stream Mapping, Standard Work, Total Productive Maintenance, Quick Changeover, Error Proofing, Process Problem Solving, Material Management, and Continuous Improvement. You will be able develop Lean strategies, create a Master Schedule, initiate activities for supporting goals and objectives, and complete a Train-the-Trainer class as well as achieve facilitation skills to teach, communicate, guide, and lead Lean overview training as well as comprehensive subject-matter training. In addition, you will understand how the Lean Discipline Expert process can help to support associate involvement at all levels and learn where and how the nine principles overlap and interact. By engaging and empowering various levels of associates throughout the organization, you will provide strength and ownership for your business and, most importantly, your associates. The book includes access to additional resources on the book’s page at www.crcpress.com. It includes a tracking mechanism for monitoring candidate progress, facilitation feedback forms, LDE checklists, and certificates of accomplishment you can use to acknowledge associates that achieve Lean Discipline Expert status.
Category: Business & Economics

5s For Healthcare

Author : Thomas L. Jackson
ISBN : 143980351X
Genre : Medical
File Size : 61.52 MB
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While there are a growing number of books based on the Toyota Production System, or lean, focused on healthcare, there are very few that detail the tools that make lean more than just a way of thinking and put the methodology into practice. Based on Hiroyuki Hirano's classic 5 Pillars of the Visual Workplace and modeled after the Shingo Prize-winning Shopfloor Series for Lean Manufacturers, 5S for Healthcare adopts a proven reader-friendly format to impart all the information needed to understand and implement this essential lean methodology. It provides examples and cased studies based on the experiences of the principals involved with the Rona Consulting Group, who were responsible for the groundbreaking implementation of the Toyota Production System at the Virginia Mason Medical Center. Written to readily assist with hands-on implementation efforts, this volume offers innovative features designed to improve understanding and support application. This includes helpful how-to-steps and practical examples taken directly from the healthcare industry.
Category: Medical

Toyota Production System

Author : Taiichi Ōno
ISBN : 0915299143
Genre : Business & Economics
File Size : 68.54 MB
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In this classic text, the inventor of the Toyota Production System and lean manufacturing combines his candid insights with a rigorous analysis of Toyota's attempts at lean production to explain how lean principles can improve any production-oriented endeavor.
Category: Business & Economics

5s System

Author : Productivity Press
ISBN : 1420075934
Genre : Business & Economics
File Size : 77.26 MB
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While it may be simplistic in its approach, to be successful Hiroyuki Hirano's 5S System requires the full participation of stakeholders, from management and executives to workers on the floor and office personal. Ideal for managerial teams who want to build awareness of the 5S system or sell executives on the value of its execution, this DVD provides an overview of the system's key elements: Sort, Set In Order, Shine, Standardize, and Sustain. Adhering to the principle of efficiency that defines this revolutionary and proven system, the video succinctly explains what is involved, who should participate, and what it will take to get started. Runtime: 15 minutes The DVD invites participation for those seeking to implement 5S with these resources: · 5 Pillars of the Visual Workplace Catalog no. PP7047 · 5S for the Office Catalog no. PP7318 · 5S for Operators Catalog no. PP7123
Category: Business & Economics

Implementing A Lean Management System

Author : Thomas L. Jackson
ISBN : 1563270854
Genre : Business & Economics
File Size : 28.29 MB
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Does your company think and act ahead of technological change, ahead of the customer, and ahead of the competition? Thinking strategically requires a company to face these questions with a clear future image of itself. Implementing a Lean Management System lays out a comprehensive management system for aligning the firm's vision of the future with market realities. Based on hoshin management, the Japanese strategic planning method used by top managers for driving TQM throughout an organization, Lean Management is about deploying vision, strategy, and policy at all levels of daily activity. It is an eminently practical methodology emerging out of the implementation of continuous improvement methods and employee involvement. The key tools in the text build on the knowledge of the worker, multi-tasking, and an understanding of the role and responsibilities of the new lean manufacturer.
Category: Business & Economics

Implementing A Mixed Model Kanban System

Author : James Vatalaro
ISBN : 1563272865
Genre : Business & Economics
File Size : 65.97 MB
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When describing kanban implementation most information resources merely reference it without explaining it in technical terms or providing implementation details. Authors James Vatalaro and Robert Taylor address the need for kanban implementation guidance in Implementing a Mixed Model Kanban System: The Lean Replenishment Technique for Pull Production. Implementing a Mixed Model Kanban System is a comprehensive and in-depth guide to implementing a kanban within the value stream. Its plain-language approach provides step-by-step coverage and guidance of the implementation, metrics, and dynamics of an effective kanban system based on proven reliable methods honed through years of implementation experience within manufacturing and non-manufacturing environments. By focusing on a case study of a manufacturing company trying to create and maintain continuous flow in their value stream. Vatalaro and Taylor show the reader how to construct their own kanban process, from beginning to end. This book carefully identifies and explains each of the components of a kanban system within the context of pull production. The authors' common sense approach makes this book an excellent "on the floor" resource for all levels of "lean learners." In addition, a CD-ROM is included, containing the spreadsheets and forms discussed in the text.
Category: Business & Economics